Category: Blog

When it comes to construction and excavation, every project manager knows that efficiency and cost-effectiveness are key to staying ahead in the competitive landscape.

KEMROC, a global leader in advanced excavator attachments, has consistently delivered on these fronts, revolutionising the way businesses approach cutting, trenching, and excavation tasks.

One shining example comes from Will Hurst, a company owner who recently shared his firsthand experience with KEMROC products. In his words, “KEMROC attachments have performed exceptionally well for us, allowing us to save approximately $100,000 on this project.” This powerful endorsement highlights how KEMROC’s innovative solutions are not just tools—they’re game changers in construction industries worldwide.

Now you can Watch how KEMROC’s advanced excavation and demolition attachments, including drum cutters, cutter wheels, and chain cutters, deliver unmatched precision, efficiency, and cost-effectiveness. From trenching for utility installation to underwater and demolition projects, our customers share how KEMROC revolutionises their operations, achieving higher productivity, reduced downtime, and exceptional results across diverse industries like construction, mining, and infrastructure development. Hear stories and discover why KEMROC is trusted worldwide in challenging excavation and cutting projects.

The KEMROC Advantage: Innovation Meets Savings

1. Precision Engineering, Enhanced Productivity

KEMROC attachments are meticulously designed to maximise output while minimising energy consumption. Whether you’re tackling tough materials like reinforced concrete or soft rock, KEMROC attachments reduce wear & tear on excavators, cutting through layers with precision and speed. For companies like Will Hurst’s, this means significantly reduced project timelines, allowing for faster turnover and the ability to take on more contracts in less time.

2. Cost Efficiency Across Projects

Saving $100,000 on a single project isn’t just a fluke—it’s a testament to the lower operational costs enabled by KEMROC’s advanced technology. KEMROC solutions like chain cutters and drum cutters allow for reduced maintenance, less downtime, and optimised fuel usage. Additionally, with attachments tailored for specific applications such as trenching or demolition, companies can invest in versatile tools that reduce the need for multiple machines, further lowering capital expenses. Will Hurst experienced all these features in action during a trenching project that involved a 30-foot-deep trench, with widths of 24 inches and 36 inches, as well as the construction of a large manhole with KEMROC chain cutter. 

3. Sustainability and Savings Go Hand-in-Hand

KEMROC attachments align with modern priorities by incorporating sustainable practices into their functionality. By reusing cut materials and reducing CO2 emissions, KEMROC attachments not only contribute to a greener environment but also cut down costs associated with waste disposal. As quoted by Will Hurst—Company Owner, “The product that comes out of the ditch, we can reuse it back in, I don’t have to buy rock”.

Case in Point: How Will Hurst Benefited

Will Hurst’s testimonial serves as a concrete example of how KEMROC empowers businesses to achieve more. The $100,000 savings his company experienced were a result of reduced operational time, lower fuel consumption, and the durability of KEMROC attachments, which required minimal maintenance. These benefits extended beyond financial savings, enabling his team to deliver exceptional results to their clients.

A Broader Impact: Setting the Standard in Cutting Solutions

KEMROC’s reach extends far beyond individual projects. With over 25 years of experience and more than 10,000 attachments sold globally, KEMROC has earned the trust of over 2,000 companies. KEMROC solutions are present in over 50 countries, proving their ability to adapt and deliver across diverse terrains and industries. For businesses aiming to reduce costs while maintaining high-quality outcomes, KEMROC stands out as a reliable partner.

Join the Revolution

As industries continue to evolve, innovative tools like KEMROC attachments are reshaping the possibilities of excavation and construction. With tangible savings, enhanced efficiency, and a commitment to sustainability, KEMROC tools are setting new benchmarks. Will Hurst’s story is just one of many showcasing how KEMROC’s cutting-edge technology is empowering companies to achieve their goals while staying profitable.

Take the step toward revolutionizing your operations. Explore KEMROC attachments today and see the difference for yourself. 

Your next $100,000 savings could be just a project away!

This Christmas season, KEMROC, a global leader in innovative excavation solutions, is taking a step beyond business by making heartfelt contributions to support people.

With a commitment to giving back to the community, KEMROC is spreading joy through both regional and international initiatives.

Locally, KEMROC has donated to Kinderheim Paul Hildebrandt in Wernshausen, Germany. This children’s home provides care and shelter for children and adolescents in challenging circumstances, ensuring they experience the warmth and joy of the holiday season. By supporting this organisation, KEMROC demonstrates its dedication to enriching the lives of young individuals in its home region. Learn more about this initiative here.

Globally, KEMROC has contributed to Path of Hope, an inspiring program by the Tanaka Foundation aimed at empowering young women worldwide through education and skill development. This initiative fosters brighter futures by providing the tools needed for self-sufficiency and growth. Discover the global impact of this initiative here.

Through these contributions, KEMROC embodies the spirit of Christmas, reinforcing its commitment to creating a better world. Together, let’s celebrate the season by making a difference where it matters most.

We are proud to announce that KEMROC has been featured in an exclusive article on Construction Equipment Guide,

Showcasing our strategic plans to expand our nationwide presence. This comprehensive feature highlights our dedication to advancing the construction industry through innovative solutions that enhance productivity, efficiency, and safety.

Mina Tadros, Business Development Director — Global at KEMROC, emphasized the company’s extensive capabilities: “At KEMROC, we have a solution for every job.” This unwavering commitment to delivering versatile, high-performance attachments ensures that construction professionals have access to the best tools for any challenge.

Scott Thornberry, owner of Rock Hard Solutions, shared his unique experience with the brand: “My relationship with KEMROC started out as a business opportunity. However, as I got to know the entire KEMROC team, I realized that they are just as much a family as we are and strive every day to be the best solution on the market. For this reason, a business opportunity has evolved into a mission for me, a mission to help them succeed in the U.S. market.”

Jason Faust, President of Construction Machinery Company (CMC) and a trusted partner of Thornberry, highlighted the collaborative nature of their relationship: “CMC and KEMROC have built a strong partnership that helps us focus on finding and providing solutions for our customer’s problems rather than just selling them equipment.”

Mirna Makary, Regional Marketing Manager at KEMROC, highlighted the company’s customer-focused approach: “We are about delivering an exceptional customer experience, ensuring that our customers feel genuinely supported at every step of their journey and projects. We are proud to stand by our partners and customers, providing solutions that truly make a difference in terms of productivity and cost reduction.”

Robert Medina, Vice President of Sales at Rock Hard Solutions and a KEMROC distributor, spoke about the significant impact of KEMROC’s technology: “KEMROC will revolutionize the construction industry, replacing Hoe Rams with a more precise cut, which in turn increases production rates and makes a job site safer.”

This article captures KEMROC’s journey and unwavering commitment to innovation, excellence, and partnerships that drive success in the construction industry.

We invite you to read the full feature on Construction Equipment Guide to explore more about our expansion plans and the values that propel KEMROC forward.

Boost Excavation Efficiency with KEMROC’s Innovative Cut and Break Method

In large-scale excavation projects, removing hard rock and reinforced concrete efficiently and cost-effectively has always been a challenge. Traditional rock-breaking methods, such as using multiple rock breakers, can be slow, expensive, and exhausting for both equipment and operators. But now, with KEMROC’s Cut and Break technology, powered by our DMW Cutter Wheels, there’s a smarter, faster, and more efficient way to get the job done.

What is Cut and Break Technology?

KEMROC’s C&B technology revolutionizes excavation by creating grooves in the rock or concrete with a DMW Cutter Wheel. These grooves weaken the structural integrity of the material, making it easy to break away into large, manageable blocks using a breaking tool. This method bypasses the need for traditional chipping and hammering, allowing for cleaner and faster excavation without excessive wear and tear on the excavator and the attachment.

Why Choose Cut and Break with KEMROC DMW Cutter Wheel?

• Boosted Productivity: Achieve the productivity of 4-7 rock breakers with just one DMW Cutter Wheel and a breaking tool. The grooves created by the cutter wheel reduce the strength of the rock, allowing large sections to be removed quickly and effectively.
• Cost-Effective Operations: By reducing the number of rock breakers required and minimizing equipment and fuel use, Cut and Break technology significantly lowers operational costs. Fewer machines, fewer operators, and less maintenance mean long-term savings.
• Versatile Applications: Ideal for mass excavation, demolition, and mining, Cut and Break technology excels in soft to medium sedimentary rocks. It’s also suitable for demolition of reinforced concrete structures, making it a versatile solution across various excavation environments.

Applications for Cut and Break Technology:

• Mass Excavation: Perfect for large-scale rock removal, Cut and Break technology streamlines the process, allowing quick removal of substantial rock sections, ideal for mining and infrastructure projects.
• Mining: Remove large quantities of rock efficiently in soft to medium rock formations.
• Demolition: Perfect for safely breaking down reinforced concrete into transportable sections.

Transform Your Excavation Process with KEMROC

KEMROC’s C&B technology not only speeds up excavation but also enhances precision and efficiency on the job site. If you’re looking to tackle tough excavation projects with reduced costs, lower operational demands, and maximum productivity, KEMROC’s DMW Cutter Wheels with Cut and Break technology provide the ultimate solution.

Experience the future of efficient rock and concrete removal—visit our DMW page to learn more about how Cut and Break technology can transform your next project.

Kemsolid BY KEMROC, a leading German brand in innovative rock cutting technology

Kemsolid by KEMROC is proud to announce the launch of two new models specifically engineered for railway and specialized foundation projects, focusing on shoring, sealing, separation, stabilization for high-speed applications, and the construction of retaining walls: ‘KSI Twin 16000’ equipped with 2 blades, and the ‘KSI Hydra equipped with advanced four-blades.

Building on this achievement, Kemsolid will present these groundbreaking models at the IGIC exhibition in the UAE on October 30-31, 2024, at Le Méridien Dubai Hotel & Conference Centre, where potential customers are invited to connect with the team and discover how these innovations can elevate their construction projects.

With extensive expertise in rock cutting, Kemsolid developed a unique soil stabilization process using its KSI excavator attachment, which injects and mixes concrete suspension into non-load-bearing soils to create a homogeneous, frost-resistant soil-cement structure. The new KSI models enhance this capability, while Kemsolid’s Trench Soil Mixing ‘TSM’ technology offers a modern alternative for shoring, sealing, and stabilizing soil, ensuring greater efficiency and reliability in soil improvement.

Alongside its global reach, Kemsolid has established a strong presence in Egypt, Saudi Arabia, the UAE, and other regional countries, with offices around the world distributing Kemsolid’s services tailored to meet specific market demands. The introduction of Kemsolid TSM technology is set to revolutionize soil stabilization and enhancement methods, improving construction efficiency in the UAE and Saudi Arabia while supporting the sustainable development goals of both countries.

In that regard, Mr. Gerd Maitschke, Global Business Development at Kemsolid, stated, “The introduction of these new models marks a significant step forward for the region, as Kemsolid delivers a powerful combination of speed and cost-efficiency for foundation and soil improvement projects with production rates of 1,000 to 1,200 sqm per shift—four times faster than traditional methods—making this launch a smart investment that offers streamlined project execution, cost reductions, and uncompromised quality.”
Additionally, Mr. Klaus Ertmer, Managing Director of Kemsolid & KEMROC, said, “With over 25 years of experience in developing cutting-edge excavator attachments, we are proud to introduce the ‘KSI Twin 16000’ and the ‘KSI Hydra’ models. Our deep understanding of the market’s needs has allowed us to design innovative attachments that enhance the versatility of excavators and address the specific challenges faced by the construction industry. These models reflect our long-standing commitment to providing solutions that meet the evolving demands of our customers and the industry as a whole.”

It is worth mentioning that Kemsolid has successfully completed numerous projects worldwide, including a recent one in Bay Minnette, Alabama. In this project, the Kemsolid KSI 12000, installed on a Hitachi excavator, was utilized for constructing soil-mixed walls for shoring with steel beams. The project involved building walls at various depths, ranging from 7 to 13 meters, in sandy and clay soils, covering approximately 29,000 square meters. This is just one example of the 40 solutions Kemsolid has delivered to major players in the foundation construction sector across countries like Japan, the USA, Egypt, Germany, Austria, Bulgaria, Poland, and Singapore.

KEMROC’s advanced drum cutters have arrived in the U.S., transforming the construction and excavation sector. 

KEMROC cutting-edge attachments convert excavators into high-efficiency rock trenchers, delivering up to 4x the productivity of traditional trenching methods. Known for precision, durability, and low maintenance, the KRC bullhead cutters feature unique angled drums that cut trenches to exact widths, perfect for trenching in medium to hard rock with cutting width from 600 mm up to unlimited trench width.

With a focus on sustainability and cost saving, KEMROC cutters also reduce fuel consumption by up to 40% and allow reuse of 75% of excavated material, cutting costs and emissions. In addition, KEMROC Bullhead cutters are low maintenance, needing only pick replacements and gear oil changes every 1,000 hours, making them ideal for contractors and rental companies. Contractors across the U.S. now have quick access to these innovative solutions through a network of dealers, enhancing project timelines, minimizing downtime, and boosting productivity on job sites.