Trenching

Optimized Trenching Rock Solutions with KEMROC Attachments

Trenching by Excavator attachment
  • Up to 40% less energy usage
  • Trench widths from 80 mm to unlimited
  • 2x to 4x faster than rock breakers
  • Reduce noise levels to 75–80 dB
  • Cutting depths up to 14 meters
  • Compatible with excavators 0.6 to 125 tons

KEMROC’s trenching attachments are designed to offer efficient, precise, and cost-effective trenching in sedimentary rock and concrete for a wide variety of projects, from utility trenching to pipeline installation. Our innovative attachments ensure maximum linear productivity, reduced operating costs, and versatility across different trenching environments. We offer a variety of trenching solutions tailored to different trench widths and depths. From chain cutters to cutter wheels, our attachments ensure precise trenching, maximum productivity, and elimination of over excavation.

Why Choose KEMROC Trenching Attachments?

Versatile Trenching Solutions

Depending on the required trench width and depth, KEMROC offers a range of products, including Chain Cutters (EK), Double Drum Cutters (KR, KRD & EKT), Bullhead cutter (KRC) and Cutter Wheels (DMW). These attachments can excavate trenches with high accuracy for various applications, ensuring flexibility and efficiency.

Exact Width & Depth Control

KEMROC trenching attachments like the KRC 140, EK 100, EK 140, and DMW 90 are engineered to excavate trenches with precise width and depth, ranging from 80 mm to unlimited mm, and depths of up to 14 meters with installed extensions, ensuring efficient excavation every time.

  • EKT 110: Minimum width 900 mm, and by swinging the excavator between the trench sides we can reach any required width. One of the most compact drum cutters (of its torque and cutting force in the market) having the ability to achieve the narrowest trench of 900 mm width for carriers and excavators from 25-32 ton.
  • EK 100: Minimum width 600 mm and the maximum width is either by swinging the excavator or cutting multiple lines.
  • KRC 110: Minimum width 810 mm and maximum width is either by swinging the excavator or cutting multiple lines.
  • EK 160: Minimum width 800 mm and maximum width is either by swinging the excavator or cutting multiple lines.
  • KRC 160: Minimum width 880 mm and maximum width is either by swinging the excavator or cutting multiple lines.

Linear Productivity Advantage

Our cutters excel at linear productivity, which is critical in trenching applications. Unlike rock breakers, KEMROC attachments excavate trenches in vertical layers, ensuring faster progress and eliminating the need for rework, while maintaining accurate and clean trench profiles.

Minimal Rework and Efficient Material Handling

KEMROC cutters allow for the full excavation of a trench section to its required depth, automatically providing clean trench side finishing and ground leveling. This reduces the need for additional excavation, minimizes over-excavation, and saves on material handling costs and new material costs.

Underwater Operation

Our trenching attachments are capable of working up to 30 meters underwater without any modifications, making them ideal for both marine and projects with high groundwater table.

Key Features and Benefits
KEMROC DMW - Trenching Excavation
01
Full Section Excavation

with chain cutters (EK) and bullhead cutters (KRC)- excavate trenches without the need for side-to-side movement, reducing wear and tear, achieving consistent trench width with every pass.

02
Optimized Cutting Tools for Various Trench Dimensions

o EK Chain Cutters: supports range of cutting widths from 390 mm up to unlimited trench width. o KR, KRD, and EKT Double Drum Cutters: Suitable for trenching in medium to hard rock with cutting width from 500 mm up to unlimited trench width. o DMW Cutter Wheels: Capable of cutting trenches to a fixed cross-section, customized based on the wheel diameter. Ideal for narrow trenching from 80 mm up to 400 mm with cutting depth 400 mm up to 1,000 mm. o KRC Bullhead Cutter: suitable for trenching in medium to hard rock with cutting width from 600 mm up to unlimited trench width . o KTR Trenching Attachment: for medium hard rock with cutting width from 170 mm up to 450 mm with cutting depth from 1,000 mm up to 1,800 mm.

03
Higher Linear Productivity

Drum Cutter and Chain Cutter achieve 2x to 4x the productivity of rock breakers on the same excavator due to the vertical excavation layers and efficient material displacement during cutting. Automatically providing clean trench side finishing and ground leveling.

04
Versatile Depths and Widths

KEMROC attachments can handle trench widths from 130 mm up to unlimited widths, with trench depths of up to 14 meters with long reach excavators and/or installed extensions, depending on KEMROC trenching attachment used.

05
Cost-Effective Operations

Our trenching solutions reduce the cost per cubic meter of excavation, compared to traditional rock breakers or trenchers, due to lower fuel consumption up to 40%, minimal over-excavation, lower pick consumption and reusable output material as backfill.

06
Adaptability to Different Carriers/Excavators

All KEMROC trenching attachments are compatible with a wide range of excavator models from 0.5 t – 125 t, making them suitable for diverse trenching and excavation needs.

07
Reduced Noise and Vibration

Noise levels of 75 – 80 dB (including excavator noise) making KEMROC attachments suitable for urban areas, unlike rock breakers that generate higher noise and vibrations, posing a risk to nearby structures.

Watch Our Attachments in Action!

Main Trenching Applications

KEMROC Chain Trenchers - Trenching Application

Utility and Pipeline Installation:

KEMROC trenching attachments are designed for efficient, deep, and narrow trenching with maximum productivity, enabling precise trench profiles and reducing transport costs.

Underwater Trenching:

Capable of operating at depths up to 30 meters underwater, KEMROC cutters provide unmatched versatility in marine construction and trenching projects in wet conditions. Additionally, KEMROC designs attachments capable of trenching in depths more than 1000 meters underwater.

Trenching in Sand and Soft Soil:

using Kemsolid attachments – KRD mixing cutters for MSM (Mass Soil Mixing) and KSI mixing swords for TSM (Trench Soil Mixing) offering consistent performance in stabilizing soils, ensuring reliable trenching operations that are both safe and cost-effective.

Crossing Utilities:

As KEMROC attachments work with low vibration, therefore they are capable of cutting rock below services, making neat passages under crossing utilities—something that is impossible with conventional trenchers.

Manholes Excavation:

KEMROC attachments break rocks into exact size manholes along excavating main trench, enhancing the overall efficiency of the excavation process, leading to faster and more effective project execution.

Shaft Excavation for Micro Tunnelling:

KEMROC cutters are designed to minimize the required working space, making them ideal for projects on roads and highways. Unlike traditional rock breakers, which need ample space around the excavation area, KEMROC’s precision tools allow for more efficient use of confined spaces.

Compare Trenching Attachments

  • EK Chain Cutters
    Chain Cutters
    Measure:
    Application

    Supports range of cutting widths from 390 mm up to unlimited trench width.

    9 models
    Details
  • KRC Bullhead Cutters
    Bullhead Cutter
    Measure:
    Application

    Suitable for trenching in medium to hard rock with cutting width from 600 mm up to unlimited trench width.

    7 models
    Details
  • Rotary Drum Cutters
    Rotary drum cutters
    Measure:
    Application

    Suitable for trenching in medium to hard rock with cutting width from 500 mm up to unlimited trench width.

     

    3 models
    Details
  • DMW Cutter Wheels
    Cutter Wheels
    Measure:
    Application

    Capable of cutting trenches to a fixed cross-section, customized based on the wheel diameter. Ideal for narrow trenching from 80 mm up to 400 mm with cutting depth 400 mm up to 1,000 mm.

    12 models
    Details
  • KTR Trenching Attachments
    Trenching Attachment
    Measure:
    Application

    For medium hard rock with cutting width from 170 mm up to 450 mm with cutting depth from 1,000 mm up to 1,800 mm.

    2 models
    Details
KEMROC Trenching Attachments – Suitable for Many Applications:
  • Deep Sewer networks
  • Water networks
  • Storm water networks
  • Electric cables
  • Oil & gas pipelines
  • Fiber optic cables
EKT - Drum cutters Page

Comparison: Traditional Jack Hammer/Hydraulic Breaker vs. KEMROC Drum Cutters:

FeatureJack Hammer/Hydraulic Breaker  KEMROC Drum Cutter
Production RateModerateHigher Production (2x to 4x productivity)
Trench ProfileRough, non-vertical wallsSmooth, straight, and precise walls
Excavation VolumeExcess material excavated50% less excavation volume
Output MaterialLarge, non-uniform piecesFine and reusable backfill material
Operational Noise & VibrationHighLow noise & vibration
Trench Width AccuracyInconsistentNarrower, precise trenches
SafetyUnsafeSafe
Cost per linear meterHighLow
Maintenance requiredHigh maintenanceLow maintenance

FAQs Related to Trenching with KEMROC Attachments

  • How does KEMROC achieve higher productivity in trenching compared to rock breakers?

    KEMROC cutters excavate in vertical layers, ensuring consistent and clean trench profiles without the need for rework, achieving 2x to 4x the productivity versus rock breakers.

  • Which KEMROC products are best for underwater trenching?

    All KEMROC attachments ranges are ideal for underwater applications, with the ability to work at depths up to 30 meters without modifications.

  • What trench widths and depths can KEMROC cutters handle?

    KEMROC trenchers can achieve trench widths from 80 mm to unlimited trench width and trench depths up to 14 meters, depending on the excavator and the KEMROC attachment used.

  • How does KEMROC attachments reduce trenching costs?

    KEMROC attachments provide the highest linear productivity, reducing the need for additional rework, and produce reusable material for backfill, reducing overall costs and transport costs.

  • What are the benefits of using KEMROC cutters in urban areas?

    With low noise levels (75–80 dB) and minimal vibration, KEMROC cutters are safe to use in urban areas, reducing the impact on nearby structures and ensuring a safer work environment.

Peter-Nashaat
KEMROC Team Ready To Help!
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